We prioritizes stringent quality control measures throughout the manufacturing process to ensure that every product meets or exceeds industry standards and client specifications. Here are the key aspects of our quality control capabilities:
We have established a robust Quality Management System that outlines procedures and protocols for quality control at every stage of fabrication. This system ensures consistency and adherence to defined standards.
Our team includes certified quality inspectors who are trained to perform visual inspections, dimensional checks, and non-destructive testing (NDT) methods. Their expertise ensures that all products meet the required quality criteria.
We conduct thorough inspections of incoming materials to verify their compliance with specified standards. Material certificates are carefully reviewed, and samples are tested to ensure the correct composition and properties.
Certified welding inspectors oversee welding processes, ensuring that welding procedures are followed, and welds meet the required standards for strength, integrity, and appearance. Non-destructive testing methods, such as ultrasonic testing and radiographic testing, are employed as needed.
Our quality control measures include precise dimensional checks at critical points in the fabrication process. This ensures that the final product conforms to the specified dimensions and tolerances.
Visual inspections are conducted at various stages to identify any surface defects, irregularities, or imperfections. This includes inspections of welds, coatings, and overall product appearance.
We utilize advanced NDT methods, such as ultrasonic testing, radiographic testing, magnetic particle testing, and dye penetrant testing, to identify internal and surface defects without compromising the integrity of the product.
When required, mechanical testing is conducted to verify the mechanical properties of materials, such as tensile strength, hardness, and impact resistance. This ensures that the fabricated components meet specified performance criteria.
Comprehensive documentation is maintained for each project, including material certificates, welding procedure specifications, inspection reports, and test results. This documentation ensures traceability and transparency in the quality control process.
We have in-house testing facilities for:
- Liquid Penetrant Test
- Hydrostatic Test
- Pneumatic Test
- Hardness Test
- Magnetic Particle Test
- Painting ( Adhesive Testing, X-cut, Pull out test, Salt test, MEk Test, Dust Test)
Other testing facilities are available with our associate & will be done under supervision of qualified persons such as:
- Radiographic Test
- Ultrasonic Test
- Phased Array Ultrasonic Test
- Positive Material Identification Test
- Helium/Freon Leak Test
- Vacuum Test
The equipment design & fabricate in our premises is made strictly as per stringent quality standards. Our facility is certified by:
ASME
The National Board of Boiler & Pressure Vessel Inspectors
ISO 9001 - 2015
ISO 45001 - 2018
Petroleum & Explosive Safety Organization [PESO], Nagpur for Fabrication of Unfired Pressure Vessels under SMPV (U) Rules, 1981
Approved under IBR (Indian Boiler Regulations) for Pressure Vessel & Heat Exchangers
Approved by EIL
Statutory compliance with country specific regulation such as PED/CE
Our Quality Products
- Meeting statutory and regulatory requirements.
- Comply with Customers requirements.
- Involvement of all employees in continual Quality improvement.
- A better level resulting in safe and reliable performance.
- Safety and Health environment at workplace which is extremely essential for each individual at work place
Our Consultants
- Jacobs Engineering India Pvt Ltd
- Aker Solutions
- Toyo Engineering Co. India Ltd
- Thyssen Krupp Industrial Solutions Pvt Ltd. (TKIS)
- Project & Development (India) Ltd.
- Flour Daniel
- Dalal Consultants & Engineers Ltd.
- Chemtex Engineering Co.
- Technip Energies
- Tata Projects Limited
- Technimont ICB
- Mott McDonalds Pvt Ltd.
- Engineer India Limited
- Bechtel Engineering Construction & Management
- L&T Hydrocarbon Engineering Ltd.
Our List of TPIA’s
- LRQA Inspection Services India LLP
- TUV India Pvt Ltd.
- Bureau Veritas India Pvt Ltd
- TUV Rheinland India
- ABS Industrial Verification India Pvt Ltd
- SGS India Ltd
- IBI Chematur Engineering & Consultancy Ltd.